Nuclear Industry Cranes

Nuclear Industry Cranes
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Ultra-Reliable Lifting Systems for High-Risk, High-Precision Environments

In the nuclear industry, safety is non-negotiable, and precision is paramount. Cranes used in nuclear power generation and fuel handling must meet the highest regulatory, operational, and engineering standards. Our lifting systems are specifically developed for critical operations such as nuclear fuel handling, reactor maintenance, decontamination, and spent fuel storage.

We offer custom-engineered cranes and steel structures that are compliant with nuclear codes, designed for zero-failure tolerance, and built for long service life in radiation-prone and highly secure environments.

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Nuclear Fuel Handling Cranes

Engineered for high-precision vertical and horizontal movement of fresh and spent fuel assemblies within fuel storage pools or dry fuel facilities. Equipped with redundant safety features, real-time load monitoring, and anti-sway control.

Reactor Hall Cranes

Used during scheduled outages for removal and installation of reactor components, including reactor pressure vessels and steam generators. High-capacity cranes with synchronized double hoists and absolute positioning systems.

Spent Fuel Storage Cranes

High-stability gantry or bridge cranes used for transferring and securing heavy shielding casks and canisters in long-term storage zones.

Maintenance Cranes

Light-duty hoists for daily operation in turbine halls, labs, and control areas – often fitted with stainless steel wire ropes and radiation-tolerant components.

Key Features & Compliance

Redundant Braking & Dual Hoisting Systems
Nuclear-Grade Control Panels with Fail-Safe Design
Radiation-Resistant Materials & Coatings
Earthquake-Resistant Structure Design
Conformity with Nuclear Regulatory Standards (ASME NOG, RCC-M, KTA, GB/T 18856, etc.)
Remote Control or Fully Automatic Options (when access is restricted)

Comparison with Industry Leaders

Feature	Our Company	whether or not	Konecranes	whether or not
Nuclear Compliance Standards	Multi-standard (GB/T, ASME, RCC-M)	yes	Focus on US/EU standards	yes
Redundant Safety Design	Standard in all nuclear cranes	yes	Advanced dual redundancy	yes
Custom Steel Structure Integration	In-house + seismic resistance	yes	Mostly crane-focused	no
Full Fuel Handling Systems	From crane to grab to track/guide	yes	Yes	yes
Cost & Response Time	Competitive + Fast turnaround	yes	Premium pricing	no

Project Highlight – Spent Fuel Facility, East Asia

Challenge: The client required a precision fuel handling crane with 360° control, redundant safety, and seismic-resistant steel framework inside a spent fuel dry storage warehouse.

Our Solution:

Delivery the equipment which is a critical system used for the storage and transfer of nuclear fuel rods. The loader features full-vehicle servo control, with the hoisting and traveling mechanisms equipped for high-precision positioning. Positioning accuracy is ±1.5 mm on the horizontal plane and ±1 mm in vertical lift. The system supports fully automated operation, with automatic addressing and loading/unloading across 260 preset points.
Both the trolley and hoisting systems are built with redundant configurations—each equipped with a primary and backup motor capable of independent operation—ensuring uninterrupted performance. Manual control options are also available, allowing full functionality even in the event of a complete power outage.
To prevent radioactive leakage, the loader is equipped with an integrated radiation-shielded chamber, enabling sealed and secure transfer of nuclear materials.
Client feedback: “Exceptional control precision and fault tolerance. Installation team was well-trained and quick.”

Application Map

Nuclear Zone	Crane Type / Function
Fuel Pool Area	Nuclear fuel handling crane (underwater use)
Reactor Building	High-capacity maintenance/assembly cranes
Dry Cask Storage Area	Gantry or bridge cranes with seismic design
Waste Storage	Shielded container handling crane
Labs & Control Rooms	Stainless hoists or cleanroom-grade cranes

End-to-End Services for Nuclear Projects

Feasibility Studies & Safety Compliance Review
Nuclear-Grade Design + Structural Calculations
Material Traceability & Radiation Testing
Factory Acceptance Testing (FAT) & Load Simulation
On-Site Supervision & Installation
Long-Term Inspection, Upgrade, and Maintenance Contracts

Let’s Build with Zero Tolerance for Error

Nuclear lifting systems require extreme reliability, engineering depth, and flawless execution. Partner with us for a fully integrated solution — from nuclear cranes to seismic steel structures — built to the world’s highest standards.

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