Mu buryo bwo gukora inganda z'ubushyuhe bwinshi, hari ubwoko bwa crane iyo, kubera ubushyuhe bwayo budasanzwe, ubushobozi bwo gutwara imizigo, no kugenzura neza, yabaye ibikoresho by'ibanze byo kuzamura ibyuma bishongeshejwe hamwe n'ibiremereye. Iki gikoresho cyihariye cyo kuzamura, cyagenewe ibihe bikabije, ntabwo ari igicuruzwa rusange ahubwo ni crane yihariye ijyanye n'inganda zihariye. Reka mbabwire ibyiza by'ibanze bya casting crane n'inganda aho bikenewe.

Ibintu by'ingenzi biranga Casting Crane

Ubushobozi bwa crane yo gushushanya mu buryo bwizewe mu bice bigoye bituruka ku gishushanyo cyayo:

Kurinda ubushyuhe bwo hejuru: Uhereye ku muteraniro wa hook kugeza ku bice byamashanyarazi, ibice byose bikoresha ibikoresho birwanya ubushyuhe bwinshi hamwe nibikoresho byo kurinda ubushyuhe. Kurugero, ikoraniro rya hook pulley ryashyizweho igifuniko cyo gutwikira kugirango wirinde guhura imbonankubone nubushyuhe bwibyuma byashongeshejwe; Moteri n'insinga byagenewe by'umwihariko guhangana n'ubushyuhe buri hejuru ya 150 ° C, bigatuma habaho imikorere ihamye mu bidukikije hafi ya 100 ° C.

Icyuma kiremereye: Igiti nyamukuru gikozwe mubyuma byubwubatsi byo hasi cyane, byakozwe binyuze munzira yo gusudira, hamwe no kurwanya deformation irenze kure ya cranes zisanzwe. Irashobora kwihanganira ubushobozi bwo kuzamura toni amagana kandi ihangana ningaruka z'imitwaro ya eccentric ivuye kuri ladles z'ibyuma.

Ingamba ebyiri z'umutekano: Uburyo bwo kuzamura busanzwe bufite moteri ebyiri, feri ebyiri, na reducers ebyiri, bigakora sisitemu yumutekano ya "triple redundancy". Nubwo sisitemu imwe yananiwe mu buryo butunguranye, indi irashobora guhita ikora, irinda impanuka zihitana abantu nk'icyuma cyaguye; Byongeye kandi, ifite umupaka w'imizigo, limiter y'ingendo, hamwe na buto yo guhagarika byihutirwa kugirango igenzure byimazeyo ibyago.

Kugenzura neza: Ukoresheje tekinoroji yo kugenzura umuvuduko uhinduka, kuzamura no kugenda birashobora guhindurwa hagati ya 0-10 m / min. Hamwe na encoders zigezweho, ikosa ryo guhagarara rya ladle y'icyuma irashobora kugenzurwa muri ± 30 mm, yujuje ibisabwa byihariye byo gusuka no gutwara abantu.

Inganda z'ibanze zikoresha cranes z'ubwoko bwa cast-type

IMVAHONSHYA - Nyamasheke: Uruganda rutunganya umusaruro w'ibikomoka ku buhinzi

Mu mahugurwa y'ibyuma by'ibyuma, cranes zo mu bwoko bwa casting-type zikora nk'ihuriro rikomeye hagati y'abahindura, itanura ry'amashanyarazi, n'imashini zikomeza gucanisha, zikora igikorwa kibi cyane ariko cy'ingenzi-gutwara ibyuma byashongeshejwe.

Converter Workshop: Nyuma yo guhindurira ibyuma, crane yo gucana ikoresha ibikoresho byihariye byo kuzamura kugirango izamure ladle yuzuyemo icyuma cyashongeshejwe cya 1600 ° C, kuyitwara neza ahantu hejuru y'imashini ikomeza, kuyihuza neza, no kurangiza gusuka. Muri iki gihe, crane igomba kwihanganira ubushyuhe bwo hejuru buterwa n'icyuma cyashongeshejwe mugihe itwara uburemere bwa ladle, ishobora kugera kuri toni icumi. Ndetse n'umutingito muto cyane ushobora gutuma icyuma gishongeshejwe gisenyuka.

Electric arc furnace workshop: In addition to transporting molten steel, the casting crane must also lift scrap steel baskets and exactly feed the scrap steel into the electric arc furnace. Bitewe nubunini budasanzwe bwibyuma byasigaye, uburyo bwo kuzamura bwa crane bugomba kuba bufite ubushobozi bwiza bwo guhuza imizigo kugirango wirinde igitebo kuzunguruka no gutuma ibyuma byangiza bigwa.

Mu nganda z'ibyuma, imikorere ya cranes igena mu buryo butaziguye imikorere y'ibyuma n'umutekano w'umusaruro, bigatuma ziba ibikoresho by'ibanze by'ingenzi.

Non-ferrous metal smelting industry: Handling high-temperature molten metals

Mu gushongesha ibyuma bidafite feri nk'umuringa, aluminium, na zinc, gutwara ibyuma byashongeshejwe nk'umuringa na aluminiyumu nabyo biterwa no gushongesha cranes, cyane cyane mu bubiko bwo gucanisha.

Copper smelting: In the reverberatory furnace or flash furnace workshops of pyrometallurgical copper smelting, casting cranes lift anode furnaces filled with 1,100 °C copper water and transport them to casting machines to complete the casting of anode plates. Bitewe n'ubushyuhe bukomeye bw'amazi y'umuringa, ibice bihuza hagati y'ibikoresho byo kuzamura n'ibicuruzwa by'amazi y'umuringa bigomba gukorwa mubikoresho by'ubushyuhe bwinshi kugira ngo hirindwe kunanirwa kwa ruswa.

Aluminium smelting: In the casting workshop of an aluminium electrolysis plant, cranes must transport conften aluminium produced by electrolysis cells to a mixing furnace for composition adjustment before transfer it to a casting rolling mill. Muri iki gihe, cranes ntizigomba guhangana n'ubushyuhe bwinshi gusa ahubwo zigomba no guhangana na ruswa zituruka kuri gaz ya hydrogène fluoride mu murima. Kubwibyo, imiterere yicyuma igomba kuvurwa irwanya ruswa, kandi sisitemu yamashanyarazi igomba gufungwa kugirango wirinde umukungugu winjira.

Gushongesha ibyuma bidashingiye kuri feri birakomeza cyane, kandi imikorere ihamye ya cranes yo gutunganya ni ikintu cy'ingenzi mu kugumana umuvuduko w'umusaruro.

Heavy machinery casting industry: Assistants in forming large castings

In foundries producing large machine tool beds, wind turbine hubs, engine blocks, and other heavy castings, casting cranes participate in the whole process from bolten iron transportation to casting lifting.

Gucunza umucanga: Crane izamura icyuma cyashongeshejwe kuri 1,400 ° C kuva mu itanura rya cupola kugeza ku mucanga, ikoresheje kugenzura micro-motion kugirango yemeze gusuka neza no kurinda ibyuma byashongeshejwe kwangiza ubukungu. Nyuma yo gushushanya, crane ikoresha hook kugirango izamure igikoresho, gipima toni icumi, kuva mu mucanga hanyuma ikagitwara mu gikorwa cyo gusukura.

Precision casting: For high-precision castings in fields such as aerospace and nuclear power, casting cranes must work with robotic arms to complete pouring, using programmable control to achieve automated operations and reduce errors caused by human intervention.

Mu nganda ziremereye, ubuziranenge bw'imiterere ya cranes bugira ingaruka ku buryo butaziguye ubuziranenge bwa castings, kandi kugenzura neza kwa cranes zo gucana byujuje ibi bisabwa.

IMVAHONSHYA - Nyamasheke: Abaturage barasabwa kubungabunga umutekano w'abaturage

Mu gukora ibikoresho by'ingufu za nikleyeri (nk'imiyoboro y'igitutu cya reactor na generators z'umwuka), ibice binini by'ibyuma bifite uburemere bwa toni amagana bigira uruhare mu gusuka no gufata. Ibi bikoresho bifite ibisabwa bikomeye by'umutekano, kandi cranes zo gucana ni zo zonyine zujuje ibipimo.

Nuclear power casting pouring: In specialized foundry workshops, cranes lift giant molten steel containers and throw special molten steel into large sand molds. Muri iki gikorwa, umuvuduko wo kuzamura ugomba kugenzurwa neza (mubisanzwe ≤5 m / min) kugirango wirinde ingaruka z'icyuma cyashongeshejwe gutera umucanga gusenyuka.

Ubwikorezi bwa castings: Nyuma yo gutunganya ibicuruzwa, cranes zikoresha ibikoresho byihariye byo kuzamura kugirango zikuremo umucanga hanyuma zijyane mu itanura ryubushyuhe. Kubera ko ingufu za nucléaire zitagomba kwangirika gato, ubudahangarwa bw'imikorere ya crane bugomba kuba buhuye n'igipimo cya "zero impact".

Mu rwego rw'ingufu za nikleyeri, imikorere y'umutekano wa cranes zigomba kunyura mu byemezo byinshi, kandi kwizerwa kwazo bigira ingaruka ku buryo butaziguye ku bipimo by'ubuziranenge bw'ibikoresho by'ingufu za kirimbuzi.

IMVAHONSHYA - Nyamasheke: Abahinzi b'umuceri barasabwa kubyaza umusaruro amabuye y'agaciro

Casting cranes have unique application scenarios and require extremely high adaptability. Henan Mining ifite umwihariko mu bijyanye na cranes zidasanzwe, itanga ibisubizo byihariye bijyanye n'ubushyuhe bwo hejuru, imitwaro iremereye, n'imikorere yangiza inganda zitandukanye:

Igishushanyo cyihariye cy'inganda: Guhindura cranes ebyiri z'imigozi hamwe n'ibice by'ibyuma, guteza imbere cranes zirwanya ruswa ku nganda z'ibyuma zitari feri, no gutanga cranes ziremereye cyane zihuje n'ibipimo bya ASME ku rwego rw'ingufu za nikleyeri, kugenzura guhuza neza n'ibisabwa by'inganda.

Enhanced Safety Standards: All casting cranes have passed the National Quality Inspection Bureau's special equipment type testing. Uburyo bwo kuzamura bugaragaza igishushanyo cya "dual braking + dual limit switch", kandi welds zose zikomeye zisuzumwa 100% zidasenya kugirango zigabanye ibyago.

Full-cycle service support: From site surveys, design solutions, installation, and commissioning to regular maintenance, Henan Mining's technical team provides comprehensive support throughout the whole process, ensuring the equipment remains in optimal condition.

Haba mu byuma, ibyuma bidafite feri, gushushanya biremereye, cyangwa gukora ibikoresho by'ingufu za kirimbuzi, cranes zo gucana ni ibikoresho by'ingenzi ku bushyuhe bwo hejuru, imizigo iremereye. Guhitamo uruganda rw'umwuga biyemeza ko ibikoresho by'ukuri bihinduka umusaruro w'umusaruro n'umurinzi w'umutekano. Henan Mining yiyemeje gukoresha ubuhanga bwayo bwa tekiniki mu kubungabunga ibikorwa by'ubushyuhe bwinshi mu nganda zose.