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LIFTING & RIGGING / TOOL 06

Steel and Material Weight Calculator

Use this to estimate the mass of a uniform plate, round bar, tube or rectangular hollow section when dimensions are available but a weighing record is not.

Project planningWorked example includedFree to use
Before you start: required inputs
  • Identify the material and obtain its density from the material specification; the example uses 7,850 kg/m³ for steel.
  • Measure one piece in millimetres. For a hollow section, use outside dimensions and wall thickness rather than internal dimensions.
1

Choose your material shape

2

Check dimensions

Example values loaded
Material geometry
100 mmt 5 mmPiece length 1000 mm
Schematic, not to scale. Uniform material and constant section; corner radii, welds and coatings are excluded.
kg/m³
Mass per cubic metre of the actual material. Use a material datasheet rather than treating every metal as steel.
mm
End-to-end length of one constant-section piece, in millimetres.
mm
Outside width of the plate or box section, not the hollow opening.
mm
Outside height of the rectangular hollow section, perpendicular to its width.
mm
Outside diameter of the round bar or tube, measured across its outer surface.
mm
Plate thickness for a solid rectangle, or the common wall thickness for a tube or hollow box.
pieces
Whole number of identical pieces. For mixed sizes, calculate each size separately and add the masses.
A PRACTICAL WALKTHROUGH

How to use this calculator

01

Match the actual shape

Choose solid rectangle, solid round bar, round tube or rectangular hollow section. Only dimensions relevant to that shape are required.

02

Set density and dimensions

Enter the piece length and section dimensions in millimetres, then the number of identical pieces.

03

Separate piece mass from batch mass

Use mass per piece for a single item and total mass for the entire entered quantity. Add contents and lifting accessories elsewhere.

WORKED EXAMPLE

One steel plate, 1,000 × 100 × 5 mm

THE INPUTS

Shape solid rectangular plate; density 7,850 kg/m³; length 1,000 mm; width 100 mm; thickness 5 mm; quantity 1.

THE RESULT

Material volume is 0.0005 m³ and mass is 3.925 kg. The mass per metre is also 3.925 kg/m because the example piece is 1 m long.

MAKE SENSE OF THE NUMBERS

What does the result mean?

01

Total material mass multiplies the mass per piece by the entered quantity.

02

Mass per metre lets you compare lengths of the same section without changing the section dimensions.

03

The model uses nominal geometry. Corner radii, coatings, welds, tolerances and any material inside a tube are excluded.

Watch for this

Entering metres into millimetre fields, or choosing a solid bar for a hollow tube. Either mistake can produce a large mass error.

Formula & model conditions +

Mass = cross-sectional area × length × density × quantity (use m², m and kg/m³)

Solid rectangular area = B × H; solid round area = πD² / 4

Round tube area = π × [D² − (D − 2t)²] / 4

Box area = B × H − (B − 2t) × (H − 2t)

  • Constant section, uniform density and identical pieces are assumed.
  • Tube and hollow-section walls have constant thickness; corner radii, welds, coatings and manufacturing tolerances are excluded.
  • Calculated material mass excludes lifting accessories and contents.

Common questions

Can I calculate a filled tube or concrete-filled box?

Calculate the metal and its contents separately with their own densities and dimensions, then add their masses.

Will the result match a supplier’s exact section mass?

Not necessarily. Supplier tables may include actual corner geometry and manufacturing conventions that this sharp-corner model excludes.

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