Bring the component in
Identify the delivery opening, assembly bay, lifted mass and rigging envelope before fixing the crane geometry.
POWER & HYDRO / LIFTING SOLUTIONS
Power Generation and Hydropower Crane Solutions
Lift major components safely inside constrained powerhouse and assembly spaces.
Heavy-duty lifting for power generation projects
THE LIFTING SOLUTION
Plan the installation lift and every later major overhaul together.
Power projects combine infrequent heavy installation lifts with years of maintenance duty. Select the crane around the heaviest component, lifting path, available headroom, hook synchronization and commissioning plan, then confirm service access for the operating life of the plant.
The powerhouse solution follows the heaviest turbine, generator or pump component from the delivery opening to its final position. Bridge-crane span, rail elevation, hook coverage and low-headroom construction are checked against the building. Where a long component needs two lifting points, synchronized hooks and the permitted load balance are defined in the lift plan. The same crane must remain accessible and usable for removal, inspection and future overhaul after commissioning.
HANDLING SEQUENCE
How the solution works.
Follow the load through the operation to see where lifting equipment, tooling and controls must work together.
Rig and prove the lift
Confirm lifting points, center of gravity, hook arrangement and the approved installation sequence.
Position in the powerhouse
Use low-speed control, clearances and any dual-hook synchronization required at the final installation point.
Maintain throughout service
Retain coverage and access for major component removal, inspection and replacement during the plant's operating life.
HANDLING APPLICATIONS
Different loads call for different lifting arrangements.
Define the material, handling cycle and working zone before fixing the crane arrangement.
Turbine and generator installation
Plan the single and tandem lift routes from delivery position to installation bay, accounting for clearance and center of gravity.
Powerhouse maintenance
Validate access to service points, lifting height, hook coverage and low-speed control for future major overhauls.
Wind equipment assembly
Coordinate multi-hook synchronization, anti-sway and high-bay component handling for nacelles and other large assemblies.
ENGINEERING DECISIONS
What determines the final configuration?
These choices affect safety, process fit and the operating life of the installation.
Building and crane interface
Review span, runway support, wheel loads, rail height and hook approach with the powerhouse drawings before selecting the bridge structure.
Critical-lift control
A tandem or dual-hook lift needs a defined sharing limit, control sequence and acceptance method for the actual component.
Installation versus maintenance
The largest installation lift may set capacity, while infrequent overhauls set access requirements. Both cases belong in the initial specification.
DELIVERED PROJECTS
Experience on real jobs.
See how cranes and lifting systems were configured for demanding operating environments.
PROJECT 01
Pumped-storage hydropower station
A 600 t bridge crane was supplied with low-headroom structure, variable-frequency control, synchronized dual hooks, anti-sway and digital monitoring.
PROJECT 02
Underground pump station
A set of bridge cranes including a 125 t unit was supplied for underground pump-unit lifting, with PLC and inverter communication and multi-point synchronization.
PROJECT 03
Offshore wind equipment plant
A 500 t double-trolley bridge crane was installed and operated within a first-phase delivery of 43 cranes.
RELEVANT EQUIPMENT
Equipment options for this solution.
These product families support the handling tasks above. The final crane and attachment are selected from the site brief.
SPECIFICATION BRIEF
What we need to size your crane.
Send the operating brief and the relevant layout drawings. The resulting proposal can address capacity, geometry, duty, controls, installation interface and safety requirements as one system.
Prepare your enquiry ↗- 01Heaviest component and rigging mass, including tandem-lift cases
- 02Powerhouse span, rail elevation, hook height and installation openings
- 03Required hook synchronization and positioning tolerance
- 04Installation lift plan versus routine maintenance cycle
- 05Monitoring, access, power and environmental conditions
BUYER QUESTIONS
Before the specification is fixed.
Should a powerhouse crane be sized only for normal maintenance?
No. The heaviest installation or removal lift may control capacity and geometry. The full lift schedule should be reviewed before fixing crane size.
When are synchronized hooks needed?
They are considered when long or heavy components require controlled sharing of load between lifting points. The lift plan must define permitted imbalance and operating sequence.
NEXT STEP
Tell us what your crane needs to lift.
Start with a load schedule and site plan. Our team can help develop the matched crane arrangement and technical scope.
Start a project enquiry ↗