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ELECTRICAL & DUTY / TOOL 26

Cable Voltage Drop Calculator

Compare the resistance-related voltage drop of different conductor sizes and cable lengths for a stated load current.

Defined engineering modelWorked example includedFree to use
Before you start: required inputs
  • Identify DC, single-phase AC or balanced three-phase AC, together with supply voltage and current.
  • Obtain the one-way cable route length, area of each conductor, conductor material, operating temperature and AC power factor.
1

Enter your values

Example values loaded
Supply and cable path
Supply400 VLoad40 AOne-way length 100 mEach conductor 16 mm²
Schematic, not to scale. Concept diagram only; the circuit selector determines the DC, single-phase or balanced three-phase resistance-only formula.
Electrical arrangement that determines the resistance-drop multiplier; three-phase assumes balanced currents.
Nominal bulk copper or aluminium resistance model, rather than a cable manufacturer’s guaranteed conductor resistance.
V
Source voltage for the assessed circuit; use line-to-line voltage for three-phase.
A
Assessed steady circuit current from the load calculation or measurement; use line current for three-phase.
m
Distance from supply to load along the cable route, measured one way.
mm²
Cross-sectional area of each current-carrying conductor, in square millimetres.
°C
Estimated operating conductor temperature, not necessarily ambient air temperature.
—
Cosine power factor for the AC resistance term. It is ignored for DC; cable reactance is excluded.
A PRACTICAL WALKTHROUGH

How to use this calculator

01

Select the circuit

For three-phase AC, use line-to-line voltage and line current. The tool applies the corresponding circuit multiplier.

02

Describe the conductor

Use one-way length and the cross-sectional area of one conductor. Set the expected conductor temperature.

03

Compare the resistive drop

Read volts and percent of supply. For AC, assess the omitted reactance and starting conditions separately.

WORKED EXAMPLE

400 V three-phase copper supply

THE INPUTS

40 A, 100 m one-way length, 16 mm² copper, 70 °C conductor temperature and 0.85 power factor.

THE RESULT

Estimated resistive drop is about 7.593 V, or 1.898% of the 400 V supply.

MAKE SENSE OF THE NUMBERS

What does the result mean?

01

Higher conductor temperature raises the assumed resistance.

02

Larger conductor area lowers the resistive drop at the same current and length.

03

AC reactance, harmonics, starting current, cable ampacity and protection coordination are outside the model.

Watch for this

Doubling the cable route length manually for a two-wire circuit; the formula already includes the return path.

Formula & model conditions +

R_conductor = ρ20[1 + α(T − 20)] L / A

DC: ΔV = 2 I R; single-phase AC: ΔV ≈ 2 I R cos φ

Balanced three-phase AC: ΔV ≈ √3 I R cos φ

  • Idealized conductor resistance from 20 °C bulk resistivity, corrected linearly for temperature.
  • For AC, the approximate resistive term uses cos φ and excludes reactance, harmonics, motor starting and unbalanced current.
  • Cable ampacity, protection coordination and allowable voltage-drop limits are not assessed.

Common questions

Does this verify that my cable size is suitable?

It estimates one voltage-drop component. Ampacity, installation method, short-circuit withstand, protection and applicable drop limits need separate assessment.

Why can the real AC drop be larger?

The real cable has reactance and may have unbalanced current or other effects omitted by this resistance-only approximation.

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