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CRANE & SITE / TOOL 21

Bridge Crane Wheel Load Calculator

Estimate how trolley position transfers static load between the two runways before requesting certified wheel-load data.

Defined engineering modelWorked example includedFree to use
Before you start: required inputs
  • Use the crane general-arrangement drawing for runway support-line spacing and trolley transverse position.
  • Obtain separate bridge, trolley/hoist and suspended masses, together with the wheel arrangement on each runway.
1

Enter your values

Example values loaded
Bridge and transverse trolley position
Trolley + loadLeft reactionRight reactionSpan 20 m; trolley x 2 m
Schematic, not to scale. Transverse static model. Each runway reaction is shared equally among the entered wheels on that side.
m
Horizontal distance between the two runway support lines in the assessed transverse plane.
kg
Mass of the bridge assembly excluding the separately entered trolley and hoist; this model places its centre at midspan.
kg
Trolley and hoist assembly mass that travels across the bridge.
kg
Complete suspended mass carried at the trolley load line for this case.
m
Distance from the left runway support line to the trolley and suspended-load line.
wheels
Wheels assumed to share each runway reaction equally; this is not the total wheel count on both runways.
A PRACTICAL WALKTHROUGH

How to use this calculator

01

Separate the masses

Keep the bridge mass separate from the trolley and suspended load to avoid counting a component twice.

02

Locate the trolley

Measure its load line from the left runway support line across the bridge.

03

Review reactions and sharing

Read each runway reaction, then the ideal equally shared wheel loads for that side.

WORKED EXAMPLE

10 t lift near the left runway

THE INPUTS

20 m span, 15,000 kg bridge, 2,000 kg trolley, 10,000 kg suspended load, trolley 2 m from the left runway and two wheels per side.

THE RESULT

Left and right runway reactions are about 179.462 kN and 85.318 kN. Ideal left wheel load is 89.731 kN per wheel.

MAKE SENSE OF THE NUMBERS

What does the result mean?

01

The largest ideal wheel load changes as the trolley moves across the span.

02

The two runway reactions add up to the complete entered static gravity load.

03

Equal sharing is a simplifying assumption. Actual end-carriage geometry, longitudinal eccentricity, dynamics and load combinations may increase individual wheel actions.

Watch for this

Using the complete crane mass as bridge mass and then adding the trolley mass again.

Formula & model conditions +

R_left = g[m_bridge/2 + (m_trolley + m_load)(L−x)/L]

R_right = g[m_bridge/2 + (m_trolley + m_load)x/L]

F_wheel = R_side / N_wheels

  • Bridge centre of mass is at midspan. Trolley and payload act at the same transverse point.
  • Each runway reaction is divided equally between the entered number of wheels.
  • Longitudinal trolley eccentricity, actual end-carriage distribution, dynamics, skew, wind and load combinations are excluded.

Common questions

Can a runway supplier design directly from this output?

Request the crane supplier’s wheel loads, spacings, load combinations and horizontal actions. This model is a preliminary static comparison.

Why can wheels on one runway have different real loads?

Actual loads depend on longitudinal centres of gravity, end-carriage arrangement, stiffness and operating actions, which this transverse model omits.

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