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Home/Case studies/Steel Mill & Metallurgy/Automated Metallurgical Cranes for a Ulanqab Ferroalloy Plant
PROJECT CASE / STEEL MILL & METALLURGY

Automated Metallurgical Cranes for a Ulanqab Ferroalloy Plant

Automated charging cranes coordinate attachment engagement, material transfer and hopper positioning for a ferrochrome production project.

Automated overhead crane and furnace charging lifting arrangement
Automated overhead crane and furnace charging lifting arrangement.
INDUSTRYSteel Mill & Metallurgy
LOCATIONUlanqab, Inner Mongolia, China
ApplicationFerrochrome production and furnace material feeding
PROJECT STAGEIn operation
01 / PROJECT CONTEXT

The project and its handling task.

Henan Mine Crane developed multiple automated metallurgical cranes for a ferrochrome project in Ulanqab. The lifting task links raw-material pickup to the charging process in a demanding production environment.

Centralized remote control manages hooking, unhooking and feeding sequences. Positioning algorithms and anti-sway functions help the attachment approach the hopper with controlled suspended-load movement.

02 / HANDLING REQUIREMENTS

Move ferroalloy charge material through a controlled, remote sequence.

Ferroalloy charging combines frequent raw-material pickups with a harsh process area where manual hook handling slows the cycle.

Material and container dimensions

Record the charging bin, pickup position and receiving hopper for each material.

Hopper layout and travel distance

Coordinate attachment engagement, travel and positioning before releasing the charge.

Charging cycles per shift

Test repeatability, visibility, fault response and safe manual recovery with the real material.

Remote-control and interlock requirements

Test repeatability, visibility, fault response and safe manual recovery with the real material.

Automated overhead crane and furnace charging lifting arrangement
Automated overhead crane and furnace charging lifting arrangement.
03 / SUPPLIED SYSTEM

The equipment behind this project.

Centralized remote control manages hooking, unhooking and feeding sequences. Positioning algorithms and anti-sway functions help the attachment approach the hopper with controlled suspended-load movement.

  • ApplicationFerrochrome production and furnace material feeding
  • ControlCentralized remote intelligent control
  • Operating sequenceAutomatic hooking, release and material feeding
  • PositioningPosition control algorithms and anti-sway
  • MonitoringMultiple protective functions and operating-state monitoring
Explore the application solution ↗
04 / ENGINEERING DECISIONS

What to compare with your own project.

Match the project configuration to your load, layout and operating sequence before selecting a crane package.

Design areaThis project configurationDefine for your site
ApplicationFerrochrome production and furnace material feedingMaterial and container dimensions. Define the required operating envelope and acceptance checks in your technical brief.
ControlCentralized remote intelligent controlHopper layout and travel distance. Define the required operating envelope and acceptance checks in your technical brief.
Operating sequenceAutomatic hooking, release and material feedingCharging cycles per shift. Define the required operating envelope and acceptance checks in your technical brief.
PositioningPosition control algorithms and anti-swayRemote-control and interlock requirements. Define the required operating envelope and acceptance checks in your technical brief.
MonitoringMultiple protective functions and operating-state monitoringMaterial and container dimensions. Define the required operating envelope and acceptance checks in your technical brief.
05 / PROJECT PHOTOGRAPHS

See the equipment and working environment.

Explore the equipment arrangement and handling environment.

06 / PROJECT OUTCOME

In operation.

The cranes entered service at the ferroalloy project. The configuration brings repetitive feeding and attachment movements into a supervised automatic sequence.

For a similar project, design the crane, grab or charging attachment, hopper locations and remote control as one process cell. Automatic pickup, travel and release are governed by position feedback and anti-sway control, while operators supervise from a safer location.

07 / PLAN A SIMILAR PROJECT

Prepare a comparable crane quotation.

Share the load schedule and site drawings. Design the crane, grab or charging attachment, hopper locations and remote control as one process cell. Automatic pickup, travel and release are governed by position feedback and anti-sway control, while operators supervise from a safer location.

We can quote a single crane or a coordinated fleet. The offer sets out the destination standards, required certificates and inspection records, manufacturing programme after drawing approval, shipment, installation support and agreed acceptance scope.

  1. Material and container dimensions
  2. Hopper layout and travel distance
  3. Charging cycles per shift
  4. Remote-control and interlock requirements
  5. Destination standards, quantity and inspection documentation
  6. Manufacturing programme, shipment, commissioning, training and spares
BUYER QUESTIONS

Questions before specifying a similar crane.

Can the same project crane be supplied for my site?

We customize the capacity, span, lifting height, attachment and controls to the load, building or yard layout and operating cycle. Material and container dimensions is one of the inputs to review before final equipment selection.

How are certification, quantity and lead time agreed?

Single-crane and fleet enquiries are welcome. Define the destination and required standards in the enquiry. The project offer confirms certification and inspection documents, the quantity, drawing approval and manufacturing schedule, with the shipping and site-service boundaries.

What should acceptance and after-sales support include?

Agree the inspection plan, representative load and functional tests, operator training, maintenance instructions, spare-parts scope and fault-recovery procedures. For this application, include remote-control and interlock requirements in the technical review.

STEEL MILL & METALLURGY PROJECT ENQUIRY

Planning a similar lifting project?

Send your layout, load and operating requirements. We can develop a customized crane package and delivery scope for your site.

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