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Home/Case studies/Aluminum & Carbon Materials/Integrated Aluminum and Anode Handling Cranes for a Baotou Smelter
PROJECT CASE / ALUMINUM & CARBON MATERIALS

Integrated Aluminum and Anode Handling Cranes for a Baotou Smelter

A smelter package combines multifunction suction equipment, adjustable anode-block stacking and an automated pot-tending system.

Aluminum smelter process crane with suspended handling tools
Aluminum smelter process crane with suspended handling tools.
INDUSTRYAluminum & Carbon Materials
LOCATIONBaotou, Inner Mongolia, China
Equipment packageSuction crane, anode stacking crane and multifunction pot-tending unit
PROJECT STAGECustom equipment programme
01 / PROJECT CONTEXT

The project and its handling task.

Henan Mine Crane customized three equipment types for an aluminum business in Baotou: a multifunction suction crane, an anode carbon-block stacking crane and an electrolytic-aluminum multifunction unit.

The suction crane combines paired carbon-block clamps, suction and material distribution. The stacking crane uses adjustable combination clamps to pick up ten anode blocks in one cycle or change the gripping quantity to suit production. The pot-tending unit integrates crust breaking, anode exchange, residue cleaning and cover-material handling.

02 / HANDLING REQUIREMENTS

Connect carbon-block storage, material feeding and anode replacement.

An aluminum smelter needs different handling actions at the carbon warehouse, feeding station and electrolytic cell; one hook crane cannot perform all three.

Anode dimensions and stack pattern

Grip and stack blocks to match the warehouse pattern.

Cell and furnace layout

Combine material pickup, suction and distribution where the process requires them.

Feeding and residue sequence

Coordinate anode change and residue removal at each electrolytic position.

Automation and personnel-access rules

Coordinate anode change and residue removal at each electrolytic position.

Aluminum smelter process crane with suspended handling tools
Aluminum smelter process crane with suspended handling tools.
03 / SUPPLIED SYSTEM

The equipment behind this project.

The suction crane combines paired carbon-block clamps, suction and material distribution. The stacking crane uses adjustable combination clamps to pick up ten anode blocks in one cycle or change the gripping quantity to suit production. The pot-tending unit integrates crust breaking, anode exchange, residue cleaning and cover-material handling.

  • Equipment packageSuction crane, anode stacking crane and multifunction pot-tending unit
  • Carbon-block clampLarge-stroke opening arrangement for different block sizes
  • Stacking capabilityUp to 10 anode blocks per pickup, with adjustable quantity
  • Pot-tending controlsHeight-sensing tightening system and AI vision
  • Anode handlingPTM automatic anode-changing technology
Explore the application solution ↗
04 / ENGINEERING DECISIONS

What to compare with your own project.

Match the project configuration to your load, layout and operating sequence before selecting a crane package.

Design areaThis project configurationDefine for your site
Equipment packageSuction crane, anode stacking crane and multifunction pot-tending unitAnode dimensions and stack pattern. Define the required operating envelope and acceptance checks in your technical brief.
Carbon-block clampLarge-stroke opening arrangement for different block sizesCell and furnace layout. Define the required operating envelope and acceptance checks in your technical brief.
Stacking capabilityUp to 10 anode blocks per pickup, with adjustable quantityFeeding and residue sequence. Define the required operating envelope and acceptance checks in your technical brief.
Pot-tending controlsHeight-sensing tightening system and AI visionAutomation and personnel-access rules. Define the required operating envelope and acceptance checks in your technical brief.
Anode handlingPTM automatic anode-changing technologyAnode dimensions and stack pattern. Define the required operating envelope and acceptance checks in your technical brief.
05 / PROJECT PHOTOGRAPHS

See the equipment and working environment.

Explore the equipment arrangement and handling environment.

06 / PROJECT OUTCOME

Custom equipment programme.

The customized equipment connects carbon-material handling to smelter process operations. Adjustable clamps and integrated pot-tending functions address different tasks within the aluminum production route.

For a similar project, plan dedicated equipment by process station. Adjustable clamps lift anode blocks, a suction and distribution crane serves material feeding, and a multi-function unit handles crust breaking, anode exchange and residue tasks.

07 / PLAN A SIMILAR PROJECT

Prepare a comparable crane quotation.

Share the load schedule and site drawings. Plan dedicated equipment by process station. Adjustable clamps lift anode blocks, a suction and distribution crane serves material feeding, and a multi-function unit handles crust breaking, anode exchange and residue tasks.

We can quote a single crane or a coordinated fleet. The offer sets out the destination standards, required certificates and inspection records, manufacturing programme after drawing approval, shipment, installation support and agreed acceptance scope.

  1. Anode dimensions and stack pattern
  2. Cell and furnace layout
  3. Feeding and residue sequence
  4. Automation and personnel-access rules
  5. Destination standards, quantity and inspection documentation
  6. Manufacturing programme, shipment, commissioning, training and spares
BUYER QUESTIONS

Questions before specifying a similar crane.

Can the same project crane be supplied for my site?

We customize the capacity, span, lifting height, attachment and controls to the load, building or yard layout and operating cycle. Anode dimensions and stack pattern is one of the inputs to review before final equipment selection.

How are certification, quantity and lead time agreed?

Single-crane and fleet enquiries are welcome. Define the destination and required standards in the enquiry. The project offer confirms certification and inspection documents, the quantity, drawing approval and manufacturing schedule, with the shipping and site-service boundaries.

What should acceptance and after-sales support include?

Agree the inspection plan, representative load and functional tests, operator training, maintenance instructions, spare-parts scope and fault-recovery procedures. For this application, include automation and personnel-access rules in the technical review.

ALUMINUM & CARBON MATERIALS PROJECT ENQUIRY

Planning a similar lifting project?

Send your layout, load and operating requirements. We can develop a customized crane package and delivery scope for your site.

Request a technical proposal ↗