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Home/Case studies/Bridge, Rail & Shipbuilding/500 t Crane for Heavy Lifts in a High-Speed Rail Project
PROJECT CASE / BRIDGE, RAIL & SHIPBUILDING

500 t Crane for Heavy Lifts in a High-Speed Rail Project

A 500 t new-design double-girder crane combines high lift, synchronized hooks and digital monitoring for rail-construction component handling.

Heavy overhead crane installed in an underground rail construction chamber
Heavy overhead crane installed in an underground rail construction chamber.
INDUSTRYBridge, Rail & Shipbuilding
LOCATIONChina
Rated capacity500 t
PROJECT STAGEIn operation
01 / PROJECT CONTEXT

The project and its handling task.

Henan Mine Crane supplied a 500 t new-design double-girder crane for a national high-speed railway construction project, where the equipment entered use. Heavy component lifts take place in a construction environment with constrained operating routes.

The configuration combines a lightweight structure, high lift and intelligent variable-frequency motion control. Synchronized multiple hooks and electrical anti-sway support component placement, while digital and image monitoring address operating supervision in humid and dusty site conditions.

02 / HANDLING REQUIREMENTS

Position heavy rail-infrastructure components in a demanding site environment.

High-speed rail construction may combine very heavy components, high lift and damp or dusty work areas, leaving little tolerance for load swing.

Component and rigging mass

Confirm rigging, total mass and lift-point balance.

Tunnel or site clearance

Use high lift and synchronized hooks with anti-sway control.

Lift height and hook spacing

Reduce speed and observe load and crane status before final release.

Dust, moisture and monitoring scope

Reduce speed and observe load and crane status before final release.

Heavy overhead crane installed in an underground rail construction chamber
Heavy overhead crane installed in an underground rail construction chamber.
03 / SUPPLIED SYSTEM

The equipment behind this project.

The configuration combines a lightweight structure, high lift and intelligent variable-frequency motion control. Synchronized multiple hooks and electrical anti-sway support component placement, while digital and image monitoring address operating supervision in humid and dusty site conditions.

  • Rated capacity500 t
  • Crane arrangementNew-design double-girder crane
  • MotionHigh lift and intelligent variable-frequency control
  • Load coordinationMulti-hook synchronization and electrical anti-sway
  • Site supervisionDigital monitoring and image-based protection
Explore the application solution ↗
04 / ENGINEERING DECISIONS

What to compare with your own project.

Match the project configuration to your load, layout and operating sequence before selecting a crane package.

Design areaThis project configurationDefine for your site
Rated capacity500 tComponent and rigging mass. Define the required operating envelope and acceptance checks in your technical brief.
Crane arrangementNew-design double-girder craneTunnel or site clearance. Define the required operating envelope and acceptance checks in your technical brief.
MotionHigh lift and intelligent variable-frequency controlLift height and hook spacing. Define the required operating envelope and acceptance checks in your technical brief.
Load coordinationMulti-hook synchronization and electrical anti-swayDust, moisture and monitoring scope. Define the required operating envelope and acceptance checks in your technical brief.
Site supervisionDigital monitoring and image-based protectionComponent and rigging mass. Define the required operating envelope and acceptance checks in your technical brief.
05 / PROJECT PHOTOGRAPHS

See the equipment and working environment.

Explore the equipment arrangement and handling environment.

06 / PROJECT OUTCOME

In operation.

The crane entered use at the high-speed rail project. The coordinated lifting and monitored motion arrangement supports heavy construction-component movement and placement.

For a similar project, build the 500 t double-girder lift plan from the component, tunnel or worksite route and the final placement point. Synchronize hooks, select low-speed control and monitor the operation through the complete construction cycle.

07 / PLAN A SIMILAR PROJECT

Prepare a comparable crane quotation.

Share the load schedule and site drawings. Build the 500 t double-girder lift plan from the component, tunnel or worksite route and the final placement point. Synchronize hooks, select low-speed control and monitor the operation through the complete construction cycle.

We can quote a single crane or a coordinated fleet. The offer sets out the destination standards, required certificates and inspection records, manufacturing programme after drawing approval, shipment, installation support and agreed acceptance scope.

  1. Component and rigging mass
  2. Tunnel or site clearance
  3. Lift height and hook spacing
  4. Dust, moisture and monitoring scope
  5. Destination standards, quantity and inspection documentation
  6. Manufacturing programme, shipment, commissioning, training and spares
BUYER QUESTIONS

Questions before specifying a similar crane.

Can the same project crane be supplied for my site?

We customize the capacity, span, lifting height, attachment and controls to the load, building or yard layout and operating cycle. Component and rigging mass is one of the inputs to review before final equipment selection.

How are certification, quantity and lead time agreed?

Single-crane and fleet enquiries are welcome. Define the destination and required standards in the enquiry. The project offer confirms certification and inspection documents, the quantity, drawing approval and manufacturing schedule, with the shipping and site-service boundaries.

What should acceptance and after-sales support include?

Agree the inspection plan, representative load and functional tests, operator training, maintenance instructions, spare-parts scope and fault-recovery procedures. For this application, include dust, moisture and monitoring scope in the technical review.

BRIDGE, RAIL & SHIPBUILDING PROJECT ENQUIRY

Planning a similar lifting project?

Send your layout, load and operating requirements. We can develop a customized crane package and delivery scope for your site.

Request a technical proposal ↗